Audi B6 S4 Clutch Replacement Diy


Audi S4 Clutch Replacement Pawlik Automotive Repair, Vancouver BC
Audi S4 Clutch Replacement Pawlik Automotive Repair, Vancouver BC from pawlikautomotive.com
If you own an Audi B6 S4, you know that the clutch can be a weak point in the drivetrain. Whether you are experiencing slipping, chatter, or other issues, replacing the clutch is a necessary repair that can improve the performance and reliability of your vehicle. In this article, we will provide a step-by-step guide on how to replace the clutch in your Audi B6 S4.

Tools and Parts Required

Before beginning the clutch replacement process, you will need to gather the necessary tools and parts. Here are the items you will need:

Tools:

  • Jack and jack stands
  • Socket set
  • Wrench set
  • Torque wrench
  • Clutch alignment tool
  • Flywheel locking tool

Parts:

  • New clutch kit
  • New pilot bearing
  • New throwout bearing
  • New flywheel bolts

Clutch Replacement Process

Now that you have all the necessary tools and parts, it's time to begin the clutch replacement process. Here are the steps you should follow:

Step 1: Remove the Transmission

The first step in replacing the clutch is to remove the transmission from the vehicle. Begin by disconnecting the battery and draining the transmission fluid. Then, remove the driveshaft, shift linkage, and any other components that may be in the way. Finally, support the transmission with a jack and remove the transmission mounts and bolts.

Step 2: Remove the Clutch and Flywheel

Once the transmission is out of the way, you can remove the old clutch and flywheel. Begin by removing the pressure plate bolts and lifting off the pressure plate and clutch disc. Then, remove the flywheel bolts and remove the flywheel. Be sure to inspect the flywheel for any damage or wear.

Step 3: Install the New Clutch and Flywheel

With the old clutch and flywheel removed, it's time to install the new ones. Begin by installing the new pilot bearing in the center of the flywheel. Then, install the new flywheel and torque the bolts to the manufacturer's specifications. Next, install the new clutch disc and pressure plate, being sure to align the clutch using the alignment tool.

Step 4: Reinstall the Transmission

With the new clutch and flywheel installed, it's time to put the transmission back in the vehicle. Begin by aligning the transmission input shaft with the clutch disc and sliding the transmission into place. Then, reinstall the transmission mounts and bolts, connect the shift linkage, and any other components that were removed.

Step 5: Test Drive and Final Checks

Once the transmission is back in place, it's time to test drive the vehicle and ensure that everything is working properly. If everything checks out, be sure to torque all bolts to the manufacturer's specifications and refill the transmission fluid.

Conclusion

Replacing the clutch in your Audi B6 S4 may seem like a daunting task, but with the right tools and a little patience, it can be done. By following the steps outlined in this article, you can improve the performance and reliability of your vehicle and get back to enjoying your Audi B6 S4 on the road.

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